Through creative value engineering, Conti Federal designed and constructed an enormous hydraulic barrier slurry wall system to 74-foot depths.
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Amid a residential suburban area, harmful contamination was found in the sandy soils of a 15-acre site where factories such as Imperial Oil and Champion Chemical had operated since 1917. Contamination included volatile organic compounds, PCBs, polycyclic aromatic hydrocarbons, petroleum hydrocarbons, phthalates from plastics, metals, lead and arsenic. The surrounding wetlands and residences were at risk from these harmful contaminants, so the area was designated a Superfund site and the United States Army Corps of Engineers enlisted Conti to clean it up.
Conti Federal performed large-scale soil excavation and groundwater remediation including hydraulic containment of the site and large scale load out and disposal of 180,000 cubic yards of excavated material. The team implemented unique separation techniques to avoid cross contamination, including in-situ sampling for waste characterization of hazardous and nonhazardous soils for offsite treatment and disposal. The team also designed, procured and installed a 300 gallon-per-minute water treatment plant onsite.
A major feature of the project was the construction of a complex soil-bentonite hydraulic barrier structural slurry wall with up to 74-foot depths around the site perimeter. Conti Federal performed value engineering to redesign the alignment of the wall to lessen impact to excavation and dewatering limits, as well as to avoid nearby high voltage power lines and local residences.
Along with the slurry wall, which saved the client over $2 million, Conti Federal provided innovative ideas such as excavation and load out methodologies increasing efficiency and saving time and costs.
Key features of the project included:
Awarded Project of the Year for the New York region in the Industrial/Manufacturing category by Engineering News-Record.
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